The organic fertilizer disc granulation production line is a complete production system composed of multiple key equipment, each playing an irreplaceable role in the production process. Understanding the functions and characteristics of these equipment helps to better master the entire production process.
1. Automatic Batching System
The automatic batching system is the starting point of the production line, consisting of feeding system, weighing device, silo and conveyor belt. This system combines the speed of dynamic batching with the accuracy of static batching (0.2%), ensuring the accuracy of raw material proportions.
2. Vertical Mixer
The vertical mixer has advantages such as long service life, energy saving, small size, and fast mixing speed, and can work continuously, making it particularly suitable for large-scale production needs.
3. Disc Granulator
As the core equipment, the new type of inclined disc granulator can achieve a granulation rate of over 90%, ensuring production efficiency and product quality.
4. Dryer
The dryer features beautiful appearance, simple operation, low energy consumption, and long service life. It is an advanced compound fertilizer drying equipment in China, achieving uniform drying.
5. Chain Crusher
Using high-strength wear-resistant carbide chain plates with reasonable inlet and outlet design, it ensures uniform crushing of materials, is not easy to stick to the wall, and is easy to clean.
6. Rotary Screener
Using combined screens that are easy to maintain and replace, with simple structure, convenient operation, and stable operation, it is an ideal equipment for compound fertilizer production.
7. Coating Machine
The main engine is lined with polypropylene or acid-resistant stainless steel, with specially designed internal structure, making it an effective special equipment for compound fertilizer production.
8. Packaging Machine
Using screw feeding and forced discharge by feeding mechanism, it achieves automatic quantitative packaging and improves packaging efficiency.
9. Cyclone Dust Collector
Mainly used for pre-sedimentation of high-concentration dust and separation and recovery of materials, it has high collection and separation efficiency for coarse particles above 5-10um and high purification rate.
10. Conveyor
Suitable for material transportation in environments such as fertilizer plants and cement plants, particularly suitable for situations requiring manual loading, saving a lot of manpower.
Conclusion
The integrated organic fertilizer production line represents a sophisticated system where various fertilizer production machine units collaborate to establish an efficient and continuous manufacturing process. The production begins with crucial preprocessing equipment such as the large wheel compost turner and chain compost turner, which are essential components among the equipments required for biofertilizer production. These compost fertilizer machine units ensure optimal decomposition and prepare raw materials for subsequent processing stages.
At the heart of the granulation phase, the disc granulation production line offers versatile solutions, while alternative systems like the rotary drum granulator and drum granulator provide additional options for specific production needs. The drum granulation process proves particularly effective in both organic fertilizer production line and bio organic fertilizer production line configurations. For operations requiring high-pressure granulation, the double roller press granulator serves as an excellent fertilizer granulator alternative.
The comprehensive system shares similarities with the npk fertilizer production line in terms of operational principles, though each follows a distinct npk fertilizer production process. Whether implementing a specialized npk production line or a dedicated organic fertilizer system, proper equipment selection and integration remain paramount for achieving optimal production efficiency, consistent product quality, and sustainable operational practices in modern fertilizer manufacturing.
